Fabric Choices That Prevent Skin Damage
Synthetic materials like polyester and nylon blends outperform cotton for rucking because they move moisture away from your skin. Cotton traps sweat against your body and creates friction that leads to painful chafing on longer rucks. Choose base layers with flat seams rather than bulky stitching that rubs against your shoulders under pack straps.
Merino wool works well for temperature regulation but costs significantly more than synthetic alternatives that perform just as effectively. Compression shorts eliminate inner thigh chafing that affects many ruckers after the 3-mile mark. Avoid loose-fitting shirts that bunch up under your pack and create hot spots on your back and shoulders.
Synthetic materials like polyester and nylon blends outperform cotton for rucking because they move moisture away from your skin. Cotton traps sweat against your body and creates friction that leads to painful chafing on longer rucks. Choose base layers with flat seams rather than bulky stitching that rubs against your shoulders under pack straps.
Merino wool works well for temperature regulation but costs significantly more than synthetic alternatives that perform just as effectively. Compression shorts eliminate inner thigh chafing that affects many ruckers after the 3-mile mark. Avoid loose-fitting shirts that bunch up under your pack and create hot spots on your back and shoulders.
Hydration Systems for Extended Sessions
Hydration bladders with tube systems keep your hands free and maintain steady water intake during long rucks. Proper hydration guidelines recommend 16 to 24 ounces of fluid per hour of exercise (which means a 3-liter bladder supports rucks up to 4 hours without refills). Position the bladder against your back panel to distribute weight evenly and prevent sloshing that throws off your balance.
Water bottles work as backup options but require you to stop and remove your pack for access. Choose insulated bottles that keep water cool during summer training sessions.
Hydration bladders with tube systems keep your hands free and maintain steady water intake during long rucks. Proper hydration guidelines recommend 16 to 24 ounces of fluid per hour of exercise (which means a 3-liter bladder supports rucks up to 4 hours without refills). Position the bladder against your back panel to distribute weight evenly and prevent sloshing that throws off your balance.
Water bottles work as backup options but require you to stop and remove your pack for access. Choose insulated bottles that keep water cool during summer training sessions.
Medical and Emergency Preparedness
Pack a basic aid kit with blister treatment, antiseptic wipes, and elastic bandages for common injuries. An emergency whistle and a small flashlight take minimal space but provide safety backup for early morning or evening training sessions. While some athletes use pain relievers like ibuprofen during exercise, research shows controversial effects on pain tolerance and endurance performance.
Include moleskin patches specifically designed for blister prevention (these stick better than regular bandages under sweaty conditions). A small roll of medical tape fixes gear problems and secure loose straps that develop during long rucks.
Smart gear choices extend beyond the basics when you want to build your own equipment and save money on quality alternatives.
Pack a basic aid kit with blister treatment, antiseptic wipes, and elastic bandages for common injuries. An emergency whistle and a small flashlight take minimal space but provide safety backup for early morning or evening training sessions. While some athletes use pain relievers like ibuprofen during exercise, research shows controversial effects on pain tolerance and endurance performance.
Include moleskin patches specifically designed for blister prevention (these stick better than regular bandages under sweaty conditions). A small roll of medical tape fixes gear problems and secure loose straps that develop during long rucks.
Smart gear choices extend beyond the basics when you want to build your own equipment and save money on quality alternatives.

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